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CataClean is a chemical preparation that claims to clean dirty catalytic converters as well as fuel injectors and other fuel system components. It has been available for some time in the United Kingdom, but is relatively new to the United States, having been awarded a US Trademark on 07/20/2010.
CataClean is "not a gasoline additive" that you add to the gasoline. Imagine that.
The internet has many glowing testimonials extolling the miraculous benefits of CataClean, except for one dude who claims it ruined his electrical system. Most of the testimonials offer no evidence; just unfounded seat-of-the-pants impressions. Those few that do offer data are funded by 'an independent testing agency'. Sort of like Big Tobacco funding lung cancer research.
I decided to do a *truly* independent test of CataClean. It cost me $143.52.
I had a local shop do an exhaust gas analysis while I watched from 3ft away. The CataClean instructions say to pour the 16oz bottle into 4 gallons of gasoline. I poured the bottle into ~4.337 gallons of gas. The CataClean instructions say to drive the car 10 to 15 miles and then fill the tank. I drove 15.2 miles and filled the tank. At this point, the CataClean instructions end, leaving one to fend for themselves.
I drove 293.9 miles over a period of ten days. About 50 miles were on the open road, and the rest were short trips in city traffic. I filled the gas tank and went to have another exhaust gas analysis done by the same shop as before. I used 87-octane Shell V-Power Nitrogen-Enriched gasoline throughout the testing.
Pollutants increased in every category tested.
I assume the high HC levels are due to oil consumption.
Rolling Your Own:
According to this website, CataClean is composed of
Acetone --------------------- 10% to 30%
Xylene ----------------------- 30% to 60%
Isopropanol ------------------ 10% to 30%
Light Petroleum Distilates ------ 5% to 10%
Isopropanol is sold in autoparts stores as IsoHEET.
Acetone & Xylene are readilly available at paint and hardware stores.
Light Petroleum Distilates seem to be chemically similar to Mineral Spirits.
Mineral Spirits are also available at paint and hardware stores.
Averaging the concentrations of each ingredient and normalizing gives
Acetone ---------------------- 21.62%
Xylene ------------------------ 45.65%
Isopropanol ------------------- 21.62%
Light Petroleum Distilates ------- 8.11%
Omitting the light petroleum distilates (because we don't know exactly what they are) and rounding liberally gives
Xylene ---------------------- 50%
Acetone -------------------- 25%
IsoHEET -------------------- 25%
One 16oz treatment thus takes 8oz of Xylene and 4oz each of Acetone and IsoHEET.
If we add 1.5oz of Mineral Spirits as a substitute for the Light Pertoleum Distilates
Acetone ---------- 22.86%
Xylene ----------- 45.71%
IsoHEET ---------- 22.86%
Mineral Spirits ----- 8.57%
Which is well within the published concentrations.
At current prices for these chemicals, one home-made dose costs less than $3.
Compare that to the $25 for one dose of CataClean!
CataClean is "not a gasoline additive" that you add to the gasoline. Imagine that.
The internet has many glowing testimonials extolling the miraculous benefits of CataClean, except for one dude who claims it ruined his electrical system. Most of the testimonials offer no evidence; just unfounded seat-of-the-pants impressions. Those few that do offer data are funded by 'an independent testing agency'. Sort of like Big Tobacco funding lung cancer research.
I decided to do a *truly* independent test of CataClean. It cost me $143.52.
I had a local shop do an exhaust gas analysis while I watched from 3ft away. The CataClean instructions say to pour the 16oz bottle into 4 gallons of gasoline. I poured the bottle into ~4.337 gallons of gas. The CataClean instructions say to drive the car 10 to 15 miles and then fill the tank. I drove 15.2 miles and filled the tank. At this point, the CataClean instructions end, leaving one to fend for themselves.
I drove 293.9 miles over a period of ten days. About 50 miles were on the open road, and the rest were short trips in city traffic. I filled the gas tank and went to have another exhaust gas analysis done by the same shop as before. I used 87-octane Shell V-Power Nitrogen-Enriched gasoline throughout the testing.
Pollutants increased in every category tested.

I assume the high HC levels are due to oil consumption.
Rolling Your Own:
According to this website, CataClean is composed of
Acetone --------------------- 10% to 30%
Xylene ----------------------- 30% to 60%
Isopropanol ------------------ 10% to 30%
Light Petroleum Distilates ------ 5% to 10%
Isopropanol is sold in autoparts stores as IsoHEET.
Acetone & Xylene are readilly available at paint and hardware stores.
Light Petroleum Distilates seem to be chemically similar to Mineral Spirits.
Mineral Spirits are also available at paint and hardware stores.
Averaging the concentrations of each ingredient and normalizing gives
Acetone ---------------------- 21.62%
Xylene ------------------------ 45.65%
Isopropanol ------------------- 21.62%
Light Petroleum Distilates ------- 8.11%
Omitting the light petroleum distilates (because we don't know exactly what they are) and rounding liberally gives
Xylene ---------------------- 50%
Acetone -------------------- 25%
IsoHEET -------------------- 25%
One 16oz treatment thus takes 8oz of Xylene and 4oz each of Acetone and IsoHEET.
If we add 1.5oz of Mineral Spirits as a substitute for the Light Pertoleum Distilates
Acetone ---------- 22.86%
Xylene ----------- 45.71%
IsoHEET ---------- 22.86%
Mineral Spirits ----- 8.57%
Which is well within the published concentrations.
At current prices for these chemicals, one home-made dose costs less than $3.
Compare that to the $25 for one dose of CataClean!