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Coolant Leak from Reservoir Seam?

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coolant leak
4.6K views 15 replies 9 participants last post by  dblotii  
#1 ·
I tried google searching SC for a few terms but didn’t get anything that close, although I feel like I’ve seen a post about this before.

Took my Spyder in for CA smog check Friday- my first experience doing that. Everything went fine, except when he punched the accelerator in neutral, suddenly a few ounces of coolant poured onto the ground from the coolant reservoir. I’ve never seen a leak before this. We checked the cap and it was on tight. It looks like the coolant came out from the seam on the reservoir. Coolant temp was normal, middle of the gauge. Coolant was 3/4 up the expansion tank.

Is this a common/known issue? I didn’t notice any more leaking on my way home or after parking. How urgent is it to fix? Do I just buy a new reservoir, siphon coolant out of the old, replace and refill?
 
#2 ·
These type of leaks are common in older cars with plastic reservoirs. I imagine you could get a used one in good shape for cheap. Note that you can buy these online from USA dealers, e.g. here. here. You can get them way cheaper from a Japanese source. I would recommend Amayama here. About 230 usd vs 90 usd! And funny enough shipping is about the same eiether way! I've ordered dozens of parts for my MR2 from Amayama and have nothing but positive experiences. Suppliers like Jason Streeter are great for aftermarket parts in Japan, but in my experience they don't like messing with OEM parts. Another great thing about Amayama is you can get a lot of oem parts unavailable in the USA. I just ordered most the hardtop seals/plastics from Amayama and most of these are unavailable in the States.
 
#6 ·
I have the stainless one from Gokey. It looks fantastic and build quality is top notch. But it is certainly way more expensive than oem. And yeah, there is a site glass to check level, but it's not nearly as useful as the oem. In the end, the Japan sourced one from Amayama is by far the best bang for buck. Why buy a used one for the same/slightly less and risk having the same thing happen? Plus, used ones almost always look like poo.
 
#7 · (Edited)
Is the tank cracked, or did you just release some coolant from the pressure cap? If the tank is cracked you need to replace it right away because the system needs to hold pressure in order to avoid pump cavitation and boil-over
IF you over fill the tank, it will spit some coolant out near the filler neck when it gets hot; that is normal
 
#10 ·
The reservoirs have a small hole underneath the cap that will leak out coolant if it gets to that point. But then you would have to ask the question why.

Radium makes a coolant tank that aluminum. Looks nice. Not sure if I have pic for it.
 
#16 ·
The passage under the cap only lets coolant or steam out if the pressure cap pressure level is exceeded. The tank is pressurized. The function of the tank is expansion and also to de-aerate the coolant. Coolant (along with steam or air bubbles) continually flow into the tank through the small top hose, and only pure liquid is returned to the engine via the lower hose. The tank has baffles to help separate the bubbles from the liquid, so it you want to replace it with a simple metal tank, it should be higher capacity (greater than 1 quart) and must have pressure cap and the proper in and out hose fittings.
 
#14 ·
One thing I forgot to mention before is that a couple of weeks ago I hydroplaned the front end into a curb. The bumper rode up onto the curb pretty much straight on and it messed up the underbody plastics somewhat. It doesn’t look like there is any other damage, but could that somehow have potentiated the issue?

I don’t have a way of getting the front end up in the air right now as I don’t have a low profile jack and the ramps I have are too steep for the front. I know there a some work-arounds but I also keep running out of daylight for car work.